Wire EDM for detailed profiles

Wire-cut EDM supports profiles and features that can be difficult to reach with conventional milling tools. Send the geometry, material and required edge finish so the cutting and inspection approach can be reviewed.

Round wire-EDM component with two shaped internal profiles
FOSTEX FDK7735
450 × 350 mmPublished X / Y travel; fixturing reduces the usable envelope.
Material requirement
Electrically conductiveState grade, hardness and heat-treatment condition.
Profile information
DXF / DWG + PDFInclude thickness, datum locations, profile tolerance and edge finish.

Where the process fits

Internal and external profiles, narrow slots and drawing-defined contours can be reviewed in electrically conductive materials. Material condition, thickness and access for threading the wire affect feasibility.

Set up the profile clearly

Include a dimensioned drawing and DXF, DWG or model where available. State whether a blank is supplied, how it is located, and which edges or datums control the finished profile.

  • Material grade, hardness or heat-treatment condition
  • Part thickness and quantity
  • Required profile tolerance and surface finish

Coordinate the complete component

If the part also needs milling, drilling, treatment or finishing, share the complete drawing. The operation sequence is reviewed so the profile and related features retain the required relationship.

Inspection and quotation

Identify the features that need recorded measurements. Profile checks, reporting, lead time and acceptance criteria are agreed against the component; a general process capability is not a promise for every geometry.

Manufactured in Hyderabad. Planned for your destination.

Wire-cut EDM enquiries are welcome from Hyderabad, Coimbatore, Pune and other Indian or overseas destinations. Send the profile, material, thickness and quantity; identify whether you will supply the workpiece and where the finished parts should be delivered.

Wire-EDM work examples

Two component examples from our work. Send the profile, thickness and drawing requirements for a capacity review.

Round wire-EDM component with shaped internal openings
Profile example: a round component with two shaped internal openings.
Wire-EDM component with a circular opening and shaped outline
Component example: a circular opening and shaped outline.

Ready for a technical review?

Profile file + dimensioned drawing · material / hardness · thickness · quantity · finish

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